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Cumberland Farms Convenience Store

KarrierPanelâ„¢ Provides Quick and Efficient Construction For Expanding Convenience Store Chain

Operating in 10 Northeastern states, Cumberland Farms is one of the largest regional convenience store chains in the United States. The company is hoping to parlay its name recognition into success in the Florida market as well and to boosts its efforts has developed a new prototype store design that uses Kingspan KarrierPanelas one of its key construction components.

Since 2009, Cumberland Farms has been rebranding by updating legacy stores and building new ones. The company experimented with several new exterior styles to build around their updated corporate colors of green and blue. They wanted a better looking image to characterize their facilities. But the primary need was for the new facilities to be constructed quickly and with the quality needed to perform well for years to come.

To prepare for adding new facilities in South Florida, Cumberland Farms commissioned Building Envelope Systems (BES), a Massachusetts-based construction firm, to assist in designing a prototype structure that could be quickly built and was functionally efficient. BES, a structural steel design/build specialist, created a structural steel frame store enclosed with insulated metal panel assemblies manufactured by Kingspan Insulated Panels.

The first use of the new prototype was at a location chosen by Cumberland Farms in West Palm Beach, Florida. This new design utilizes Kingspan KarrierPanel, which presents distinct advantages for the construction process in terms of initial cost and also for long lasting energy performance.

Design And Build Speed

The primary objective for the BES designers was to standardize a building that could be reproduced quickly and efficiently. However, it had to have a stable, airtight internal environment that would be able to perform economically for Cumberland Farms.

Kingspan KarrierPanel was specified because it serves a variety of functions at once, which aid and assist build speed in the short-term, as well as serve to keep the building operating efficiently over time. In a single pass, the wall panel becomes the mounting for the exterior façade and also becomes the finished interior wall. This enabled the building crew to enclose the job sooner and allow work to begin on the interior installation of the large amount of refrigeration and wiring needed to operate a convenience store.

For the new Cumberland Farms store model, structural steel was cut to dimension off site and all wall panels were sized correctly as part of the manufacturing process. The exterior of the building was approximately 4,000 square feet. However, once the steel was erected on the job site, it only took four days to get the job enclosed. “We really created this design for speed of build,” said Brett Miller of Building Envelope Systems. “KarrierPanel is easy to put up for a fast enclosure. It’s roof ready and you can really put anything you want over it.”

The store in West Palm Beach was covered with a plate rainscreen, which gave the building a very versatile finish and the ability to repel moisture. The rainscreen design is a dry fit that allows no weather to penetrate the joints.

At each new Cumberland Farms, the Kingspan KarrierPanel system covered with plate rainscreen proved to be a very cost effective alternative to a multi-component wall panel system built on site using non-integrated components and claddings. One wall system contains the interior wall, the insulation, the moisture and air barrier systems, and the exterior claddings.

One of the many benefits of this off-site manufactured system is how it helps the indoor environment remain stable due to the tight seal at the joints and the hidden fasteners. Energy efficiency is enhanced due to the R-value provided by the polyiso foam core inside the KarrierPanel, because polyiso provides the highest R-value per inch of thickness among available commercial insulation materials. 

For a convenience store model, such as the one utilized for the Cumberland Farms stores, using KarrierPanel components also has lifecycle benefits. Once a store is placed at a location, there should be no need to refurbish or remodel throughout the life of the facility. Kingspan KarrierPanel exterior wall systems will last as long or even outlast the typical operational life of a commercial building. In the case of the system put together by Building Envelope Solutions, using a steel infrastructure with high performance insulated metal panels, the structure should easily outlast the usual 50-year life span of a commercial facility.

Although performance factors are critical for profitability in a commercial structure, such as the one designed for Cumberland Farms, aesthetics also are a key priority.  The beauty and appearance of the plate rainscreen exterior give the building a modern, clean look, yet also gives it a timeless appearance that fits well into the surrounding environment.

To learn more about the complete line of Kingspan KarrierPanel and KarrierRail, visit KingspanPanels.us.

About Kingspan Insulated Panels - North America

Kingspan_logoKingspan Insulated Panels is a manufacturer of insulated metal panels, serving the commercial, industrial, architectural, cold storage and food processing markets. For more information, visit www.kingspanpanels.us

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