With Highly Customizable Packages, MBMI Pushes The Limits Of The Metal Building Approach

One example of MBMI's capabilities can be seen in the storage and distribution center shown above. Located in Oldsmar, FLorida, the project incorporates advanced racking systems and logistical designs, with an emphasis on fire supression, temperature control, and efficient traffic flow.

Submitted by MBMI Metal Buildings

Metal buildings are increasingly favored for their durability, versatility, and cost-effectiveness. However, certain projects present unique challenges that demand specialized expertise, and that's where the metal building experts at MBMI Metal Buildings can help.

Complex metal building projects are characterized by several defining factors: 

•    Large-scale dimensions that exceed standard widths and heights, requiring advanced structural support.
•    Multi-purpose functionality, enabling buildings to combine industrial, commercial, and residential uses under one roof.
•    Intricate design requirements that call for precise engineering and expert problem-solving.

While interest in such projects continues to grow, many metal building providers shy away from highly customizable designs. This reluctance often stems from their reliance on standard metal building kits, which prioritize simplicity over flexibility. Customization demands advanced engineering, precision fabrication, and significant resources—elements that can complicate the process for many providers.  

In contrast, MBMI is uniquely equipped to meet these challenges head-on. The company offers:

•    An in-house engineering team with decades of experience designing complex metal structures.
•    A proven track record of delivering tailored solutions that align with specific client needs.
•    Advanced manufacturing processes to ensure precision and quality throughout construction.

Demonstrating MBMI's ability to manage large-scale projects, the above steel manufacturing facility in Croydon, Pennsylvania, was custom-built for a high-output steel production company. This facility required specific load-bearing designs and integrated logistical solutions. The project includes four different ceiling heights ranging from 16' to 52’.

What Defines A Complex Metal Building Project?

erstanding the elements that distinguish complex metal building projects is key to appreciating their uniqueness.  

1. Large-Scale Dimensions & Expansive Clear-Spans
Complex projects often involve buildings with dimensions that surpass conventional limits, necessitating sophisticated structural support. Applications include: Aircraft hangars, sports complexes, and large commercial warehouses requiring wide, unobstructed interior spaces.

MBMI designs buildings with minimal interior support columns to maximize usable space, enhancing both functionality and accessibility.

2. Multi-Purpose & Mixed-Use Structures
Metal buildings excel at accommodating diverse functions within a single space, making them ideal for projects such as:

•    Combining commercial, industrial, and residential elements in one structure.
Examples include hybrid retail-and-warehouse facilities or multi-level buildings integrating offices, storage, and manufacturing areas. Precise load calculations are critical to maintaining structural integrity across these varied uses.

3. Multi-Level Metal Buildings
Engineering multi-level metal structures presents distinct challenges, including:

•    Structural reinforcements for stairwells, mezzanines, and heavy load-bearing areas to ensure stability and safety.
•    Effective solutions for optimizing vertical space while preserving the building’s integrity.

4. Extreme Load Requirements & Specialized Structural Considerations
Certain industrial buildings require designs capable of withstanding extreme conditions. Key considerations include:

•    High wind-load or seismic-resistant designs to ensure safety in adverse weather.
•    Reinforced steel framing and robust foundations for structures housing heavy-duty equipment.
•    Integration of overhead cranes, gantry systems, and mezzanine supports, highlighting the complexity of designing for specific operational needs.

5. Unique Architectural & Aesthetic Customization
Blending functionality with architectural appeal is essential in complex metal building projects. Important aspects include:

•    Incorporating modern architectural styles alongside the practical benefits of metal construction to create visually striking structures.
•    Custom cladding options—such as wood, stucco, stone, or glass—to elevate the aesthetic quality of high-end commercial or residential projects.
•    Design elements like custom roof pitches, overhangs, and façade enhancements to deliver unique visual character without compromising structural integrity.

This expansive multi-purpose equestrian center & riding arena in Chase, Michigan features integrated stables and training areas, with weather-resistant features, effective ventilation, and climate-controlled sections for comfort.

Engineering & Design Considerations for Custom Metal Buildings

Designing complex metal buildings requires a comprehensive approach to various engineering elements.  

•    Custom Load-Bearing & Framing Solutions: MBMI engineers optimize steel framing to support heavy loads tailored to specific project needs. Rigid framing construction allows for fewer interior support columns, creating expansive clear spans.

•    Foundation & Anchoring Systems: MBMI ensures stability by selecting the appropriate foundation type—whether piers, slabs, or deep foundations—based on the building’s requirements. Soil testing and geotechnical engineering inform this critical design aspect.

•    Energy Efficiency & Climate Adaptation: Designing for extreme conditions involves custom insulation packages, ventilation systems, and energy-efficient roofing materials. MBMI integrates passive and active energy solutions into complex builds, enhancing sustainability.

•    Smart Technology & Automation: MBMI elevates functionality by incorporating smart HVAC systems, lighting, and security features tailored to client need. Remote monitoring and automation further improve operational efficiency and safety.

MBMI's work on a facility for Pavestone in Brooksville, Florida required meticulous attention to detail from an engineering standpoint, as the project features several crane systems and additional point loads for conveyor belts throughout the building.

Why MBMI is the Go-To Provider for Complex Metal Building Projects

Choosing the right provider is critical to the success of complex metal building projects, and MBMI stands out through several key advantages:  

•    Unparalleled In-House Engineering Expertise: MBMI’s team collaborates closely with clients to develop tailored solutions, emphasizing true engineering innovation over generic templates.

•    Precision Manufacturing: Utilizing cutting-edge technology, MBMI ensures exact specifications in every build. High-grade steel, premium fasteners, and weather-resistant coatings enhance durability and longevity.

•    Turnkey Project Support: From concept to completion, MBMI provides custom design consultations, detailed project management—including permitting and site logistics—and comprehensive post-construction support to ensure a seamless transition into new spaces.

Bringing Your Vision to Life with MBMI

MBMI Metal Buildings has established itself as an industry leader, adept at tackling complex, large-scale metal building projects that many competitors avoid. With a proven track record of delivering high-quality, durable, and fully customizable structures, MBMI is well-positioned to turn your unique vision into reality.  

If you’re considering a custom metal building project, contact MBMI for a consultation today. Explore their extensive portfolio of past projects and customization capabilities, and take the first step toward bringing your construction goals to life!  

About MBMI Metal Buildings

MBMI Metal Buildings is a premier supplier of pre-engineered metal buildings and accessories. Based in Delray Beach, FL, the company uses state-of-the-art technology and first-class engineering to create custom building packages as easily and economically as standard box structures. Its customers range from individuals to large corporations, and its project portfolio covers a vast cross section of building types, from ag buildings, riding arenas, garages and barndominums to churches and commercial buildings large and small. For more information, visit www.mbmisteelbuildings.com.