Kingspan Insulated Panels North America Releases 2023 Sustainability Report

Deland, FL – Kingspan Insulated Panels North America has released its Sustainability Report, which recaps its North American project milestones for 2023. This marked the second annual report documenting the third year of Kingspan’s Planet Passionate journey.

Planet Passionate is the company’s 10-year sustainability commitment. It seeks to have a positive impact on three global challenges: climate change, circularity and the protection of the natural world. In 2023, Kingspan Insulated Panels North America made strong strides toward its energy and carbon efficiency, circularity and water targets.

Energy + Carbon Efficiency

Last year was Earth’s warmest year yet – ocean temperatures across the globe reached record warm temperatures for nine consecutive months. From extreme wildfires to devastating droughts and flooding events, the impacts of climate change were evident in 2023.

The building and construction industry accounts for roughly 37% of global greenhouse gas (GHG) emissions and is the largest emitting sector. As a global manufacturer, Kingspan recognizes its role in limiting GHG emissions throughout the life cycle of its products.

To achieve Kingspan’s goal of becoming net-zero carbon by 2030, the company continued to focus on minimizing its footprint by generating onsite renewable energy and purchasing direct renewable energy.

In 2023, Kingspan completed a 1.1 MW photovoltaic (PV) system in DeLand, Florida. Now, 100% of the company’s owned facilities are utilizing on-site solar PV. Because of these efforts, 2023 was the first year Kingspan saw a considerable reduction in emissions from the 2020 baseline.

Kingspan remained committed to producing low embodied carbon products. Kingspan’s QuadCore® panels continued to have the lowest global warming potential across the product category in North America, and Kingspan continued to offer site-specific, supplier-specific environmental product declarations to provide customers with clear and transparent granular data on products.

Some key data points from 2023 include:

• 3,037 tCO2e scope 1 and 2 emissions, a 5% reduction from 2020 baseline
• 5.95 GWh total direct renewable energy utilized
• 1.68 GWh total direct renewable energy generated onsite

Improving Circularity

The construction industry uses almost 50% of global materials extracted annually and is responsible for an estimated 30% of all waste-to-landfill globally, contributing to a significant portion of global GHG emissions. Kingspan is committed to investing in circular processes and practices to support industry stakeholders in transitioning to a circular economy.

Last year, Kingspan continued its partnership with Atlanta-based Belter Tech, a manufacturer of sustainable building materials made from reclaimed waste products, to help divert polyisocyanurate (PIR) foam from landfills. In 2023 alone, Kingspan’s DeLand facility sent more than 100,000 pounds of foam waste to Belter Tech.

Kingspan’s Caledon, Ontario, facility became Kingspan’s first zero-waste-to-landfill site in 2023, diverting 395 metric tons of material. New opportunities were identified to donate panels to support the local community. At Caledon, for example, panels were donated to local animal shelters to create outdoor homes for cats.

Mineral fiber foam waste represents both a challenge and opportunity as it accounts for roughly 17% of divisional waste. At Kingspan’s Langley, British Columbia, plant, the team installed equipment onsite to granulate mineral fiber waste. The new process enabled Kingspan to send almost all waste material back to the supplier for reuse.

Some key data points from 2023 include:

• 4,996 metric tons of waste diverted from landfill
• 38% reduction from waste to landfill compared to 2020
• 71% waste diversion rate across all sites
• One zero-waste-to-landfill site (Caledon, Ontario)

Water Consumption

This past year, climate change shaped water issues across the U.S. in many ways – from persistent drought conditions creating water scarcity issues to increased flood risks due to large storms.

This led Kingspan to re-assess its locations in 2023 to identify any changes in water risks. Any effort to reduce consumption and recycle water was critical, as most of the company’s North American sites are in water stressed communities.

As a result of Kingspan’s water efficiency program, divisional water usage decreased by more than 573,000 gallons from 2022. In addition, harvested rainwater accounted for approximately 27% of water usage at Kingspan’s DeLand plant and at least 6.4% of divisional consumption. There are plans to expand rainwater harvesting at the Modesto, California, facility and DeLand’s office headquarters.

In Monterrey, Mexico, persistent drought conditions triggered water rations in 2023. The team reduced consumption by more than 50% from 2022 through water conservation strategies like collecting water condensing on air handling units and cooling coils.

Some key data points from 2023 include:

• 184,920 gallons of rainwater harvested
• 6.4% of total water usage from rainwater

"Planet Passionate is something recognized by Kingspan’s leadership and employees, and now even by the building owners, contractors and installers we work with – it’s transforming the business on all levels,” said Brent Trenga, Director of Sustainability for Kingspan Insulated Panels North America. “Kingspan made significant progress toward its goals in 2023, even with high production growth across our facilities. We are proud of our accomplishments in 2023 and are working hard in 2024 to achieve new milestones.”

To view the full 2023 Sustainability Report, click here.

For more information on Kingspan Insulated Panels North America, visit www.kingspanpanels.us.

About Kingspan Insulated Panels – North America

Kingspan Insulated Panels – North America is a business unit of Kingspan, a global company operating in more than 80 countries, with over 200 manufacturing facilities. Kingspan Insulated Panels – North America manufactures and markets three groups of products at its U.S., Canadian and Mexican facilities: insulated metal wall and roof panel systems for commercial/industrial construction; insulated architectural panel and façade systems for design-driven projects; and controlled environment panels for cold-storage and climate-controlled warehousing. In addition to its commitment to quality and innovation, the company is on the leading edge of the sustainability movement, offering best-of-class products produced in state-of-the-art facilities which apply a range of sustainability measures. To learn more visit www.kingspanpanels.us  

About Kingspan Group

Kingspan Group is the global leader in high-performance insulation and building envelope solutions. Kingspan’s mission is to accelerate a net zero emissions future built environment with the wellbeing of people and planet at its heart.

The Group’s five operating divisions manufacture a range of high-performance products for energy efficient, low carbon and healthy buildings, enabling savings in energy, carbon and water usage in buildings, supporting better performance and value for those who own, work and live in them.

Kingspan is dedicated to continuous innovation to drive the decarbonisation of the built environment, which is responsible for 39% of energy-related carbon emissions globally. Kingspan invests in constant innovation in advanced materials and digitalisation to solve the sustainability challenges of the future.

The Group’s ambitious 10-year Planet Passionate sustainability program aims to have a positive impact on three big global challenges: climate change, circularity and the protection of the natural world.  As part of this programme, Kingspan is targeting a 100% carbon emissions reduction within its operations and a 50% reduction in the CO2 intensity of its primary supply chain partners by 2030[1]; alongside other ambitious goals.

The Group employs over 22,000 people globally, with over 210 manufacturing sites and a presence in over 80 countries worldwide.

[1]When compared with a 2020 base year