University Hospitals Ahuja Medical Center

ALUCOBOND, Manufactured by 3A Composites USA

The new University Hospitals Ahuja Medical Center in Beachwood, Ohio, was designed not only to garner attention as a modern “signature” building in this upscale southeastern Cleveland suburb but to incorporate an innovative theory of “evidence-based” design in which scientific research was incorporated to better serve patients and promote healing in a guest-centered environment.

The new $298-million 432,000 square-foot medical center – which includes both a seven-story 144-bed hospital and a three-story outpatient medical building – officially opened March 1, 2011. The hospital is designed with a seven-story curved curtain wall filled with glass and accent bands fabricated from Alucobond® Aluminum Composite Material (ACM) by 3A Composites USA. Alucobond also clads a large portion of the medical center’s exterior walls in combination with rain-screened terra cotta ceramic tile. Both interior and exterior columns and beams are covered in Alucobond ACM, as are entryway canopies.

(Alucobond consists of two sheets of 0.020” aluminum thermobonded to a polyethylene core. Alucobond provides extraordinary flatness and rigidity, excellent formability, low weight and outstanding weather resistance.)

This sweeping-curve design not only provides a visually striking exterior but makes the building interior easy to navigate, reducing foot traffic and improving patient sight lines to staff. Additionally, the curved design reduces wind and traffic noise from nearby Interstates 271 and 480 while offering panoramic views of the 53-acre park-like campus setting that includes protected wetlands.

International architectural firm HKS, Inc., served as the project’s design architect in collaboration with Array Healthcare Facilities Solutions, Inc., which served as the corporate architect and interior designer.

“University Hospitals wanted a unique, modern structure,” said Seth Meltzer, AIA, vice president in the Richmond, Va., office of HKS, and Ahuja Medical Center project architect. “They wanted a signature-type project to serve as this community’s hospital. This design also was integral to an overall response to patient needs, including patient flow and sight lines.”

A total of 95,970 square feet of Alucobond PVDF-2 in the 4mm thickness and custom Ahuja Crystal color was fabricated for the medical center by Royalton Architectural Fabrication, Inc., of North Royalton, Ohio. The Alucobond was installed with Royalton’s Royaltech 200A wet-seal panel system by Carroll Glass Co., of Euclid, Ohio. The Cleveland office of Gilbane Building Co. served as construction manager on this project.

“This project posed a number of challenges especially with the hospital’s large radius design and its grandiose two-story entrance,” said Stefan Winkler, president, Royalton Architectural Fabrication. “The panels were incorporated into the glazing in the window system and had to fit like a glove.”

Wall panels were field measured and fabricated by elevation as the buildings were being constructed, according to Winkler, who said the Alucobond performed well in the Royalton composite panel system, which incorporates stiffeners.

“These Alucobond panels look flat and show no trace of oil canning,” said Winkler. “There’s a big difference in the materials used by other fabricators.”

Architects at HKS spent a great deal of time determining the types of building materials required to create a modern and environmentally-friendly design for the medical center, according to Meltzer.

“We didn’t want to use brick or other traditional materials,” said Meltzer. “We chose ceramic tile and Alucobond. We’ve specified Alucobond on a number of projects and have never had an issue with the material. The Alucobond served as a key component in this medical center’s design. We specified the Alucobond in the Ahuja Crystal custom color to complement the terra cotta. The materials needed to seamlessly integrate.”

The hospital is expected to expand through the years to 600 beds with the new seven-story tower serving as the first of three planned towers, according to Meltzer.

“We planned the building with expansion in mind,” said Meltzer. “Planning for expansion was an integral part of winning this project. We had to anticipate every need that may arise.”

The Ahuja Medical Center is a key component in University Hospitals’ $1.2 billion Vision 2010 strategic plan. University Hospitals operates 150 locations throughout Northeast Ohio, with the health system’s core located at University Hospitals Case Medical Center.

At the outset of planning for the Ahuja Medical Center, University Hospitals expressed interest in incorporating green building methods and materials. But it wasn’t until the project already was underway that hospital executives requested that it be submitted for green building certification through the U.S. Green Building Council’s Leadership in Energy and Environmental Design (LEED) program.

“They knew they wanted to be green from the project’s start,” said Meltzer. “LEED certification would give them recognition that the public could understand. Alucobond definitely played a part in green building.”

University Hospitals Ahuja Medical Center was awarded a LEED New Construction 1099 (NCv2009) Silver certification – giving it the distinction of being the first healthcare facility in the United States to receive certification under this version of higher and more stringent sustainable requirements.

Among the many green building methods incorporated in the medical center are: the use of bio-swales and bio-retention basins to manage onsite storm water, a plan to reduce energy through metering and monitoring, installation of photovoltaic panels on the roof, and the selection of sustainable and eco-friendly materials to provide a healthy indoor environment.

The completed medical center has been well-received, according to Meltzer.

“The community loves this project,” said Meltzer. “City officials there are very proud of it. Its location serves as the front door to Beachwood, which is a very modern, progressive and affluent community in which city buildings are incorporating metal. The unique form of this building serves as a signature for the city.”

Photo Credits: Top 3 photos by Blake Marvin – HKS, Inc.; fourth photo © Scott Pease - Pease Photography; fifth photo by Royalton Architectural Fabrication, Inc.

About ALUCOBOND, Manufactured by 3A Composites USA

Alucobond logoALUCOBOND has been a pioneer in metal façades for over 50 years. As a material of choice for exterior and interior design, ALUCOBOND provides a seamless transition of color from indoor to outdoor spaces. ALUCOBOND products are chosen for outstanding attributes such as flatness, formability, durability, and ease of fabrication. Made in the USA, ALUCOBOND is manufactured in a range of sizes and trend-forward colors and finishes, both Standard and Non-Standard. Furthermore, an array of options lend to creating inspiring architectural concepts and bring brand designs to life. For more information about ALUCOBOND PLUS, ALUCOBOND AXCENT, and ALUCOBOND EasyFix and ALUCOBOND FaceFastened, call 1-800-626-3365, email or visit

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