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Aisin Transmission Plant

Without Sacrificing Appearance, IMPs Deliver Energy Efficiency For Texas Plant

Texas cities have set temperature records following a relentless heat wave this summer. In June, Corpus Christi logged a heat index of 125 degrees. Readings in Laredo (115 degrees), Del Rio (115 degrees), San Angelo (114 degrees) and Junction (107 degrees) were also the highest ever recorded, according to the National Weather Service.

As climate change contributes to record-breaking temperatures around the globe, the use of insulated metal panels (IMPs) is a way to future-proof buildings to reduce energy consumption. IMPs have a high R-value, providing heavy-duty insulation – keeping the humid air outside and the cooler air inside. Additionally, IMPs have an air and watertight continuous insulation barrier that seals the building enclosure and helps increase energy efficiency, making it a preferred building envelope approach.

This thermal efficiency and full vapor and water barrier made IMPs an energy efficient cladding option for Aisin Corporation’s new plant in Cibolo, Texas.

One of the world’s largest manufacturers of automatic transmissions, Aisin recently opened its $400 million, 463,800 square-foot plant in Cibolo that produces automatic and hybrid transmissions for Toyota Tundra trucks.

Aisin has created roughly 400 new jobs since the opening of the plant, with plans to hire more than 900 new employees in the future. Aisin’s new plant is a prime example of the growing trend of vehicle manufacturers opening facilities in Texas — particularly in the Alamo region. Not only does the region have a reliable workforce, but most of these plants have gained tax relief packages from local municipalities, making it a desirable place to set up shop.

Architectural firm KBD Group chose to use IMPs from Kingspan Insulated Panels to build the nearly 500,000 square-foot facility. More than 98,000 square-feet of Kingspan’s KS Mini Micro-Rib and Optimo Smooth panels were used on the project in regal white, dark bronze and bright silver colors.

The KS Mini Micro-Rib provides a unique aesthetic through its ribbed profile while delivering supreme thermal performance at the same time. Its fully engineered joint design allows for profile integration, creating a striking appearance that is a perfect aesthetic complement to Kingspan’s flat panel offering, Optimo.

The Optimo panels deliver a flat, architectural-focused modern building envelope solution. The use of pearlescent micas or metallic colors provide an even more dynamic finish.

By combining these two profiles in a single project, architects can achieve aesthetic dynamics that adds design depth to large industrial designs like the Aisin project.

About Kingspan Insulated Panels - North America

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Kingspan Insulated Panels – North America is a business unit of Kingspan, a global company operating in more than 80 countries, with over 200 manufacturing facilities. Kingspan Insulated Panels – North America manufactures and markets three groups of products at its U.S., Canadian and Mexican facilities: insulated metal wall and roof panel systems for commercial/industrial construction; insulated architectural panel and façade systems for design-driven projects; and controlled environment panels and doors for cold-storage and climate-controlled warehousing. In addition to its commitment to quality and innovation, the company is on the leading edge of the sustainability movement, offering best-of-class products produced in state-of-the-art, eco-friendly facilities. To learn more visit  www.kingspanpanels.us.

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